Ama-compressor egesi e-Piston (ama-compressor aphindaphindayo) abe yimishini eyinhloko ekucindezelweni kwegesi yezimboni ngenxa yokuphuma kwengcindezi ephezulu, ukulawula okuvumelana nezimo, nokwethembeka okukhethekile. Lesi sihloko sichaza ngokuhlelekile ngezinzuzo zabo zobuchwepheshe ezimweni zokuminyanisa igesi yezinhlobo eziningi, ngokusekelwe ezimisweni zedizayini yesakhiwo.
I. Idizayini Eyisisekelo Yesakhiwo
Ukusebenza kwama-compressor wegesi ye-piston kuvela ohlelweni lwezingxenye oludidiyelwe kahle, okuhlanganisa izingxenye ezibalulekile ezilandelayo:
1. I-High-Strength Cylinder Assembly
Yakhiwe nge-cast iron, i-alloy steel, noma okokunamathelayo okukhethekile ukuze imelane nokugqwala okuvela kumithombo yezindaba enolaka njengamagesi ane-acidic (isb., H₂S) nomoya-mpilo womfutho ophezulu.
Amashaneli okupholisa amanzi ahlanganisiwe/amafutha ukuze alawule ngokunembile ukuguquguquka kwezinga lokushisa okubangelwa izici zegesi (isb., i-viscosity ephansi ye-hydrogen, ukusebenza kabusha okuphezulu kwe-ammonia).
2. I-Multi-Material Piston Assembly
I-Piston Crown: Ukukhethwa kwezinto eziklanyelwe ikhemistri yegesi—isb, insimbi engagqwali engu-316L yokumelana nokugqwala kwegesi esinesibabule, izimbotshana zobumba zezindawo ezinezinga lokushisa eliphezulu le-CO₂.
I-Seal Ring System: Isebenzisa i-graphite, i-PTFE, noma izigxivizo eziyinhlanganisela yensimbi ukuvimbela ukuvuza kwamagesi anomfutho ophezulu (isb., i-helium, i-methane), iqinisekisa ukusebenza kahle kokucindezela ≥92%.
3. Intelligent Valve System
Ilungisa ngamandla isikhathi sevalvu yokukhipha/yokukhipha umoya kanye nokuphakamisa ukuze kuhambisane nokuminyana kwegesi okuhlukahlukene kanye nezilinganiso zokuminyanisa (isb., i-nitrogen ku-1.5:1 kuya ku-hydrogen ku-15:1).
Amapuleti ama-valve amelana nokukhathala abekezelela ukuhamba ngebhayisikili okusezingeni eliphezulu (≥1,200 imijikelezo/umzuzu), andisa izikhawu zokulungisa endaweni yegesi evuthayo/eqhumayo.
4. I-Modular Compression Unit
Isekela ukumiswa kokuminyanisa kwezigaba ezi-2 kuya kweziyisi-6, ngokucindezela kwesigaba esisodwa kufika kubha wama-40–250, kuhlangatshezwana nezidingo ezahlukahlukene ukusuka endaweni yokugcina igesi engasebenzi (isb, i-argon) ukuya ekucindezelweni kwe-syngas (isb, CO+H₂).
Izixhumi ezibonakalayo ezixhuma ngokushesha zinika amandla ukulungiswa kwesistimu yokupholisa okusheshayo ngokusekelwe ohlotsheni lwegesi (isb, ukupholisa amanzi e-acetylene, ukupholisa uwoyela kwe-Freon).
II. Izinzuzo Zokuhambisana Negesi Yezimboni
1. Ukuhambisana Okugcwele Kwemidiya
Amagesi ACorrosive: Izinto ezithuthukisiwe (isb., amasilinda e-Hastelloy, izinti ze-titanium alloy piston) kanye nokuqina kwendawo kuqinisekisa ukuqina endaweni ecebile isibabule ne-halogen.
Amagesi Ahlanzekile Kakhulu: Ukugcotshwa okungenawo uwoyela kanye nokuhlunga okunembe kakhulu kufinyelela ukuhlanzeka kwe-ISO 8573-1 Ikilasi 0 le-electronics-grade nitrogen nomoya-mpilo wezokwelapha.
Amagesi Avuthayo/Aqhumayo: Ithobelana nezitifiketi ze-ATEX/IECEx, ezifakelwe ukucindezelwa kwenhlansi nokuguquguquka kwengcindezi ukuze kuphathwe ngokuphephile i-hydrogen, umoya-mpilo, i-CNG, ne-LPG.
2. Amakhono Okusebenza Aguquguqukayo
Ububanzi Bokugeleza Okubanzi: Amadrayivu efrikhwensi eguquguqukayo kanye nokulungiswa kwevolumu yokucaciswa kunika amandla ukulawulwa kokugeleza komugqa (30%–100%), kulungele ukukhiqizwa kwezikhawu (isb., ukutholwa kwe-exhaust yezitshalo zamakhemikhali) kanye nokuhlinzeka ngokuqhubekayo (isb, amayunithi okuhlukanisa komoya).
Ukulawula Okuhlakaniphile: Izinzwa ezididiyelwe zokwakheka kwegesi amapharamitha azilungisela ngokuzenzakalelayo (isb, ama-threshold okushisa, amanani okugcoba) ukuze kuvinjelwe ukungasebenzi kahle okubangelwa ukushintsha okungazelelwe kwempahla yegesi.
3. Ukusebenza Kwezindleko Zomjikelezo Wokuphila
Idizayini Yokulungisa Okuphansi: Ubude bokuphila bengxenye ebalulekile bunwetshwa ngo->50% (isb., izikhawu zokulungisa i-crankshaft yamahora angu-100,000), ukunciphisa isikhathi sokuphumula ezindaweni eziyingozi.
Ukuthuthukisa Amandla: Amajika okucindezela enzelwe izinkomba ze-adiabatic eziqondene negesi (amanani ama-k) afinyelela u-15%–30% wokonga amandla uma kuqhathaniswa namamodeli avamile. Izibonelo zifaka:
Umoya ocindezelwe: Amandla athile ≤5.2 kW/(m³/min)
Ukukhushulwa kwegesi yemvelo: Ukusebenza kahle kwe-Isothermal ≥75%
III. Izicelo Ezibalulekile Zezimboni
1. Amagesi Ezimboni Ajwayelekile (I-Oxygen/Nitrogen/Argon)
Ekwenziweni kwensimbi yensimbi kanye ne-semiconductor, imiklamo engenawo uwoyela ene-molecular sieve post-treatment iqinisekisa ubumsulwa obungu-99.999% bezinhlelo zokusebenza ezifana nesivikelo sensimbi esincibilikisiwe kanye nokwakhiwa kwe-wafer.
2. Amagesi Amandla (I-Hydrogen/Syngas)
Ukucindezelwa kwezigaba eziningi (kufika kumabha angu-300) kuhlanganiswe namasistimu okucindezela ukuqhuma kusingatha ngokuphephile i-hydrogen ne-carbon monoxide endaweni yokugcina amandla kanye nokuhlanganisa amakhemikhali.
3. Amagesi Adlayo (CO₂/H₂S)
Izixazululo ezenziwe ngokwezifiso ezimelana nokugqwala—isb., okokugcotshwa kwe-tungsten carbide nezinto zokugcoba ezimelana ne-asidi—zibhekana nezimo ezinothile ngesulfure, ezinomswakama ophezulu ekujovweni kabusha kwendawo kawoyela nokubamba ikhabhoni.
4. Amagesi Akhethekile Kagesi (Izinhlanganisela eziFluorinated)
Ukwakhiwa kophawu olugcwele kanye nokutholwa kokuvuza kwe-helium mass-spectrometer (isilinganiso sokuvuza <1×10⁻⁶ Pa·m³/s) kuqinisekisa ukuphatha okuphephile kwamagesi ayingozi njenge-tungsten hexafluoride (WF₆) ne-nitrogen trifluoride (NF₃) ezimbonini ze-photovoltaic ne-IC.
IV. Intuthuko Yezobuchwepheshe Emisha
I-Digital Twin Systems: Imodeli yedatha yesikhathi sangempela ibikezela ukuguga kweringi ye-piston kanye nokwehluleka kwamavalvu, okuvumela izexwayiso zokulungisa kusasele izinyanga ezi-3–6.
Ukuhlanganiswa Kwenqubo Eluhlaza: Amayunithi okubuyisela ukushisa okulahlwayo aguqula u-70% wokushisa okucindezelwe kube isitimu noma ugesi, okusekela imigomo yokungathathi hlangothi kwekhabhoni.
Ukuphumelela Okuphezulu Kokucindezela Okuphezulu: Ubuchwepheshe besilinda esicindezelekile ngaphambili bufinyelela ukucindezelwa kwesiteji esisodwa > ibha engu-600 kuzilungiselelo zelebhu, kuvula indlela yokugcina i-hydrogen yesikhathi esizayo nezokuthutha.
Isiphetho
Ama-compressor wegesi ye-Piston, ngamakhono awo okwakhiwa kwe-modular namandla okwenza ngokwezifiso, aletha izixazululo ezinokwethenjelwa zokucubungula igesi yezimboni. Ukusuka ekucindezelweni okujwayelekile ukuya ekuphathweni kwegesi okukhethekile, ukuthuthukiswa kwesakhiwo kuqinisekisa ukusebenza okuphephile, okuphumelelayo, futhi okungabizi kakhulu.
Ukuze uthole imihlahlandlela yokukhetha i-compressor noma imibiko yokuqinisekisa yobuchwepheshe efanelana nemidiya ethile yegesi, sicela uxhumane nethimba lethu lonjiniyela.
Amanothi Obuchwepheshe:
Idatha ethathwe ku-ISO 1217, API 618, namanye amazinga okuhlola amazwe ngamazwe.
Ukusebenza kwangempela kungase kuhluke kancane kuye ngokwakheka kwegesi nezimo zemvelo.
Ukulungiswa kwezisetshenziswa kumele kuhambisane nemithetho yendawo yokuphepha yamathuluzi akhethekile.
Isikhathi sokuthumela: May-10-2025